First we have to find the
jukeboxes! Sounds easy but as some are over 50 years old they are getting
harder to find. Quality is also important, even at this stage as a jukebox
with the wrong parts or wood worm is never going to make a good investment.
For this reason we often import machines directly from the USA as they tend
to be in better condition.
After a full assessment, to
check for any major mechanical or structural problems, the strip down
starts. The “bright work” is removed from the cabinet, polished and replated
where required. The cabinet is cleaned and prepared for painting or for new
veneer to be fitted. For customs, the theme is decided so that the new
colour scheme can be selected.
The record changer mechanism
is removed, cleaned and inspected. All motors are stripped, lubricated and
service parts added where required (brushes etc). The tone arm will be
dismantled and reassembled with a new cartridge and any other parts that are
required. Rubber components tend to have perished so these are replaced as a
matter of course. The set-up of the mechanism is very important for reliable
operation and so we use the original factory service manuals to ensure they
are correctly adjusted.
The electrical system will
benefit from a comprehensive overhaul with relays serviced, connectors
cleaned and any dodgy looking wiring is replaced. If the jukebox has been
imported from the USA it is converted to work safely on our 240V mains
electricity.
The sound system is fully
checked at this stage (our favourite part of the restoration) right down to
component level. In the case of valve amplifiers, all electrolytic and
signal path capacitors will be renewed to ensure reliability and sound
quality. Even the resistors are checked and any noisy, or out of tolerance
parts replaced. Valves and loud speakers are tested and replaced as
necessary - we won’t cut corners!
For
the custom jukeboxes the designs are created using professional graphics
software and the finished artwork digitally printed on specialist material
using UV stable inks. This results in bright, vibrant colours that last.
Finally,
the record changer is reunited with the finished cabinet and the jukebox is
thoroughly tested. New fluorescent tubes are installed, new castors wheels
fitted and finally we fully load up your jukebox, with a great selection of
classic 45’s, to get you started. Part of the tests includes playing every
record over several hours to check for any misalignment or faults. We enjoy
this part the most…